The gasifier is the core equipment of the coal gasification plant. According to the different characteristics of raw coal, there are various gasification processes. The company became an authorized supplier of key equipment for Shell gasification, including gasifiers and internal waste heat boilers of syngas coolers in 2009, and is among the first batch of domestic suppliers to replace imports. It has manufactured over 50 gasifiers of different process packages, including Ningmei gasifiers, Siemens gasifiers, Shell gasifiers, East China University of Science and Technology four-nozzle water-coal slurry gasifiers and KBR gasifiers. Among them, the two gasifiers for the Air Products Large Gas Island Project in Hohhot are the most complex gasifiers in the world to date.
The transport gasifier technology of KBR is developed by the US-based KBR based on fluidized bed catalytic cracking technology. Compared with traditional circulating fluidized beds, the transport gasifier features higher circulation rate, circulation speed and gasification density, thus delivering greater output, better mixing and higher heat transfer efficiency. Operating below the ash melting point, the transport gasifier is more suitable for low-cost coal types with high moisture and high ash content, and ensures more reliable operation.
| Gasifier Performance Table | |||||
| Main material | Equipment name | Specification(mm) | Weight(KG) | Manufacture year | Name of customer or project |
| S31603+15CrMoR | Gasifier short section | DN2330*1692*6+50 | 5500 | 2022 | China Tianchen Engineering-Lunan Chemical Caprolactam Supporting Plant |
| 14Cr1MoR/SS316L Overlay | Gasifier (with internals) | Design pressure6.2MPaDesign temperature350℃ | 298100 | 2019 | Ningxia Shenyao Technology Co. Coke Oven Gas Comprehensive Utilization Project of Anhui Tanxin Technology Co. |
| DN3500/4000×85/90+6×22515 | |||||
| 14Cr1MoR/SS316L Overlay | Gasifier (with internals)2 sets | Design pressure6.2MPaDesign temperature350℃ | 560000 | 2019 | Ningxia Shenyao Technology Co. Ningxia Kunpeng 400,000 tons/year ethylene glycol project |
| DN3500/4000×85/90+6×22515 | |||||
| Gasification chamber: SA387Gr.11CL2 | Four-nozzle coal-water slurry gasifier (2 sets) | Design pressure7.15/FVDesign temperature400℃ | 295000 | 2019 | China Wuhuan Engineering Co., Ltd. Hubei Yunhua'an Synthetic Ammonia Relocation Technical Improvement Project |
| Cooling chamber:SA387.Gr11CL2+316L Overlay | DN3600×110×22783 | ||||
| Dry Zone SA387Gr.11CL2 | AP Gasifier (2 sets) | Design pressure5.1/FVDesign temperature400℃ | 456000 | 2019 | Air Products (Hohhot) Co. |
| Wet Zone:SA387.Gr11CL2+316LOverlay/NO8825Overlay | DN4450×88/88+6×30000 | ||||
| Shell:Q345R | Gasifier and waste heat boiler | DN4600*28*88000 | Gasifier:260000; | 2018 | Hangzhou Jinjiang Group - Henan Kaiman Aluminum Coal Gasification Upgrading Project |
| Water cooling wall 20G | waste heat boiler283000 | ||||
| Gasification chamber:SA387Cr11.CL2、 | Gasifier | Ф3600×110×22783 | 295000 | 2016 | Technological reform project of Jiangsu Huachang Chemical Co., Ltd. (four nozzles of East China Science and Technology) |
| Cooling chamber:SA387Cr11.CL2+316LOverlay | |||||
| SA-516-70N/SA-765Gr.Ⅱ | KSY Gasifier, coarse and fine ash cooler | Ф2200*110*42000 | 161000 | 2014 | Shanxi Yanchang Petroleum Efficient Comprehensive Utilization of Hydrocarbon Resources Project (KSY Technology) |
| SA-333-Gr.6/SA-106-B | |||||
| 14Cr1MoR、15CrMoR | Gasifier (Wuhuan) | Ф4000×6+90×21630 | 253770 | 2013 | Shenhua Ning Coal 4 million tons/year coal indirect liquefaction project (Ningxia Coal gasifier) |
| SA387 Gr11 CL.2 | Gasifier (Huanqiu) | Ф4000×6+90×21630 | 307000 | 2013 | Shenhua Ning coal 4 million tons/year coal indirect liquefaction project (Siemens gasifier) |
| SA387Cr11.CL2Incoloy825 | Gasifier | Ф3600×110×22783 | 295000 | 2013 | Jiangsu Huachang Chemical Industry Co., Ltd. (four nozzles of East China Science and Technology) |
| SA516-70,SA537-2,SA765-11,SB168 | Gasifier (KBR), waste heat boiler, steam heating furnace, coarse and fine ash cooler | Ф3800*120*34000 | 1450000 | 2011 | Energy Saving and Consumption Reduction Technology Reform Project of Xilingol Sunit Alkali Co., Ltd (KBR Technology) |
| SA516Gr70/SA387GR22/ | Gasifier (KBR), waste heat boiler, steam heating furnace, coarse and fine ash cooler | Design pressure4.3(shell)/3.9(tube) δ=32~200 | 1800000 | 2010 | Dongguan IGCC Retrofit Project (KBR Technology) |
| SB168 NO6601 | |||||
| Q345R t=20~30 | Coal gasification plant gasifier and waste heat boiler | Design pressure0.7 | 600000 | 2007 | SES Zaozhuang project (U-GAS technology) |
| SA387Overlay309 | Texaco Gasifier | φ4100×120×20000 | 280000 | 2010 | Shanxi Sinochem Yiyi 600,000 tons coal to methanol project (GE coal-water slurry technology) |