The gasifier is the core equipment of the coal gasification plant. According to the different characteristics of raw coal, there are various gasification processes. The company became an authorized supplier of key equipment for Shell gasification, including gasifiers and internal waste heat boilers of syngas coolers in 2009, and is among the first batch of domestic suppliers to replace imports. It has manufactured over 50 gasifiers of different process packages, including Ningmei gasifiers, Siemens gasifiers, Shell gasifiers, East China University of Science and Technology four-nozzle water-coal slurry gasifiers and KBR gasifiers. Among them, the two gasifiers for the Air Products Large Gas Island Project in Hohhot are the most complex gasifiers in the world to date.

The transport gasifier technology of KBR is developed by the US-based KBR based on fluidized bed catalytic cracking technology. Compared with traditional circulating fluidized beds, the transport gasifier features higher circulation rate, circulation speed and gasification density, thus delivering greater output, better mixing and higher heat transfer efficiency. Operating below the ash melting point, the transport gasifier is more suitable for low-cost coal types with high moisture and high ash content, and ensures more reliable operation.

Cooperation Cases
Air Products Hohhot Co. Gasifier
Air Products Hohhot Co. Gasifier

Design pressure:5.1/FV

Design temperature : 400°C

Size:DN4450×88/88+6×30000

Material:Dry Zone SA387Gr.11CL2

Wet zone: SA387.Gr11CL2+316L Surfacing/NO8825 Surfacing


Shanxi Yanchang Petroleum Hydrocarbon Resources Efficient Comprehensive Utilization Industrial Demonstration Project
Shanxi Yanchang Petroleum Hydrocarbon Resources Efficient Comprehensive Utilization Industrial Demonstration Project

① Gasifier

② Syngas Cooler

③ Coarse Ash Cooler

④ Fine Ash Cooler

Size:DN2200*110*42000

Material:SA-516-70N/SA-765Gr.II   SA-333-Gr.6/SA-106-B


Shenhua Ningxia Coal Project-Shen hua Ningxia Gasifier (1st one in China, substitution for importing)
Shenhua Ningxia Coal Project-Shen hua Ningxia Gasifier (1st one in China, substitution for importing)

Design pressure:6.2MPa

Design temperature:350℃

Medium:Synthesis gas、N2、Slag、Black liquor

Gasification reaction chamber:14Cr1MoR

Excitation cooling chamber:14Cr1MoR+316L

Excitation cooling internals:INCOLOY825/316L

Net weight:277030Kg(Exclude lining)


Huachang Project: Four-Nozzle Coal-Water Slurry Gasifier
Huachang Project: Four-Nozzle Coal-Water Slurry Gasifier

Gasification Reaction Chamber: DN3600 × 110, SA387Gr.11Cl.2

Quench Ring & Downcomer: INCOLOY 825

Quench Chamber: DN3600 × 110 + 6, SA387Gr.11Cl.2 + 316L

Technical Advantages:
This gasifier employs pre-filming nozzles with a wide spray angle. The impingement design of the four nozzles ensures superior mixing.

The impinging stream flow pattern effectively minimizes the impact should any single nozzle experience poor atomization due to internal or external factors.


Gasifier Performance Table
Main materialEquipment name Specification(mm)Weight(KG)Manufacture yearName of customer or project
S31603+15CrMoRGasifier short sectionDN2330*1692*6+5055002022China Tianchen Engineering-Lunan Chemical Caprolactam Supporting Plant
14Cr1MoR/SS316L OverlayGasifier (with internals)Design pressure6.2MPaDesign temperature350℃2981002019Ningxia Shenyao Technology Co. Coke Oven Gas Comprehensive Utilization Project of Anhui Tanxin Technology Co.
DN3500/4000×85/90+6×22515
14Cr1MoR/SS316L OverlayGasifier (with internals)2 setsDesign pressure6.2MPaDesign temperature350℃5600002019Ningxia Shenyao Technology Co. Ningxia Kunpeng 400,000 tons/year ethylene glycol project
DN3500/4000×85/90+6×22515
Gasification chamber: SA387Gr.11CL2Four-nozzle coal-water slurry gasifier (2 sets)Design pressure7.15/FVDesign temperature400℃2950002019China Wuhuan Engineering Co., Ltd. Hubei Yunhua'an Synthetic Ammonia Relocation Technical Improvement Project
Cooling chamber:SA387.Gr11CL2+316L OverlayDN3600×110×22783
Dry Zone SA387Gr.11CL2AP Gasifier (2 sets)Design pressure5.1/FVDesign temperature400℃4560002019Air Products (Hohhot) Co.
Wet Zone:SA387.Gr11CL2+316LOverlay/NO8825OverlayDN4450×88/88+6×30000
Shell:Q345RGasifier and waste heat boilerDN4600*28*88000Gasifier:260000;2018Hangzhou Jinjiang Group - Henan Kaiman Aluminum Coal Gasification Upgrading Project
Water cooling wall 20Gwaste heat boiler283000
Gasification chamber:SA387Cr11.CL2、GasifierФ3600×110×227832950002016Technological reform project of Jiangsu Huachang Chemical Co., Ltd. (four nozzles of East China Science and Technology)
Cooling chamber:SA387Cr11.CL2+316LOverlay
SA-516-70N/SA-765Gr.ⅡKSY Gasifier, coarse and fine ash coolerФ2200*110*420001610002014Shanxi Yanchang Petroleum Efficient Comprehensive Utilization of Hydrocarbon Resources Project (KSY Technology)
SA-333-Gr.6/SA-106-B
14Cr1MoR、15CrMoRGasifier (Wuhuan)Ф4000×6+90×216302537702013Shenhua Ning Coal 4 million tons/year coal indirect liquefaction project (Ningxia Coal gasifier)
SA387 Gr11 CL.2Gasifier (Huanqiu)Ф4000×6+90×216303070002013Shenhua Ning coal 4 million tons/year coal indirect liquefaction project (Siemens gasifier)
SA387Cr11.CL2Incoloy825GasifierФ3600×110×227832950002013Jiangsu Huachang Chemical Industry Co., Ltd. (four nozzles of East China Science and Technology)
SA516-70,SA537-2,SA765-11,SB168Gasifier (KBR), waste heat boiler, steam heating furnace, coarse and fine ash coolerФ3800*120*3400014500002011Energy Saving and Consumption Reduction Technology Reform Project of Xilingol Sunit Alkali Co., Ltd (KBR Technology)
SA516Gr70/SA387GR22/Gasifier (KBR), waste heat boiler, steam heating furnace, coarse and fine ash coolerDesign pressure4.3(shell)/3.9(tube) δ=32~20018000002010Dongguan IGCC Retrofit Project (KBR Technology)
SB168 NO6601
Q345R  t=20~30Coal gasification plant gasifier and waste heat boilerDesign pressure0.76000002007SES Zaozhuang project (U-GAS technology)
SA387Overlay309Texaco Gasifierφ4100×120×200002800002010Shanxi Sinochem Yiyi 600,000 tons coal to methanol project (GE coal-water slurry technology)