The waste heat boiler systems of HLHI (including equipment such as fire-tube boilers, superheaters, and economizers) have been successfully applied to the waste heat recovery systems of various devices in the sulfur chemical industry, such as sulfur-based sulfuric acid plants (with a scale of 0.1-1.4 million tons per year), wet sulfuric acid plants using hydrogen sulfide (with a scale of 20,000-300,000 tons per year), sulfur recovery units (with a scale of 10,000-150,000 tons per year), and waste acid cracking units (with a scale of 20,000-400,000 tons per year).
The waste heat boiler system of sulfuric acid plants developed by HLHI has steam parameters that can reach 9.8 MPa and 540°C. The use of high-pressure steam can greatly improve the power generation efficiency and enhance the profitability of enterprises. Among them, the working pressure of the fire-tube boiler reaches 11 MPa, which is at a leading level in the industry.
The high-temperature superheaters designed and manufactured by HLHI, whether in a vertical rectangular structure or a circular structure, have completely solved the pain point of easy flue gas leakage in the industry, eliminated the leakage of flue gas containing SO₂ and SO₃, and improved the on-site operating environment.
The economizers designed and manufactured by HLHI adopt a heat pipe structure in the low-temperature section, completely solving the problem of low-temperature corrosion of flue gas containing SO₂ and SO₃, and greatly extending the normal service life of the economizer.
| Track record for SAP products | |||||||
| Project Name | Model/Type | Capacity (10k Tons/Year) | Evaporation Rate (t/h) | Rated Pressure (MPa) | Rated Temperature (℃) | Production Year | Client/Project |
| Fire Tube Boiler | HL127-6.4/480-Ⅰ | 80 | 127 | 6.8 | 285 | 2022 | U.S. ZECCO Company Uzbekistan 800,000 Tons Sulfuric Acid Project |
| High Temperature Superheater | HL127-6.4/480-Ⅰ | 80 | 127 | 6.4 | 480 | 2022 | U.S. ZECCO Company Uzbekistan 800,000 Tons Sulfuric Acid Project |
| Low Temperature Superheater | HL127-6.4/480-Ⅰ | 80 | 127 | 6.6 | 320 | 2022 | U.S. ZECCO Company Uzbekistan 800,000 Tons Sulfuric Acid Project |
| Economizer | HL127-6.4/480-Ⅰ | 80 | 127 | 8 | 132 | 2022 | U.S. ZECCO Company Uzbekistan 800,000 Tons Sulfuric Acid Project |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | QF193.8 /1020-128.3-4.4/416 | 80 | 128 | 4.4 | 416 | 2024 | China Tianchen Engineering Corporation European Chemical Chemical Complex 800,000 Tons/Sulfur-based Sulfuric Acid Project |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | QF143.3/1070-95.3-6.4/480 | 60 | 95 | 6.4 | 480 | 2024 | Jiashili (Yicheng) Chemical Fertilizer Co., Ltd. 600,000 Tons/Year Sulfur-based Sulfuric Acid Waste Heat Recovery System |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | QF255.6/1075-161-6.4/450 | 100 | 161 | 6.4 | 450 | 2024 | GEM Indonesia Phase IV 1,000,000 Tons Sulfuric Acid Boiler |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | QF208.4/1067-127-6.4/480 | 80 | 127 | 6.4 | 480 | 2024 | Chuxing 800,000 Tons/Year Sulfuric Acid Plant Waste Heat Boiler System Equipment |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | QF255.6/1075-161-6.4/450 | 100 | 161 | 6.4 | 450 | 2024 | GEM Indonesia Phase V 1,000,000 Tons Sulfuric Acid Boiler |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | QF306.5/1067-187-5.4/450 | 140 | 187 | 5.4 | 450 | 2024 | Hubei Ninglin New Materials Co., Ltd. 1,400,000 Tons/Year Sulfur-based Sulfuric Acid |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | QF130/1060-79-3.82/450 | 50 | 79 | 3.82 | 450 | 2024 | Guizhou Wengfu 500,000 Tons/Year Sulfur-based Sulfuric Acid Project |
| Waste Heat Recovery System; Waste Heat Boiler, Superheater, Economizer, etc. | Not Specified | 100 | 168 | 6.3 | 450 | 2024 | Donghua Indonesia Chenxi Nickel-Cobalt Hydrometallurgy Project 1,000,000 Tons Sulfur-based Sulfuric Acid Plant |
| Waste Heat Recovery System; High Pressure Waste Heat Boiler, Superheater, Economizer, etc. | QF207/1090-128-9.8/520 | 80 | 128 | 9.8 | 520 | 2025 | Huiyang New Energy and New Materials Integration Project Phase I 800,000 Tons/Year Sulfur-based Sulfuric Acid |